Friday, March 14, 2014

Driver's side fender repair

One final panel to seal up the battery box from the outer elements.

Here is that rotted out hat channel area.  It's actually better than what I expected.  Just the outer sheet metal needs replace.  I ground it clean and cut a small patch panel (at right in the pic) to weld in there.
Welded in. 
To tie all these disparate pieces together, I made this little patch piece out of a chunk of cutoff.  I drilled some holes for plug welds.
A little too much heat.  The fender's hat channel just sunk right into the plastic of the fold out work bench.
Welds complete.
Ground smooth.
I also wanted to make sure I tied the hat channel into the bottom of the battery box as best I could.  These little L brackets are going to do the job nicely.

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